Product Description
Spike Chain Straight Toothen Side Plates China Series Large Pitch Best Price Manufacture Special Attachments Double Lumber Sharp to Type Conveyor Chains
Product Description
We’re professional spike chain manufacturers and suppliers in China, supplying the best wholesale service. Feel free to buy durable spike chain made in China here from our factory.
Sprockets attach to rotating shafts and transmit power to your roller chain. Idler sprockets maintain constant tension on your drive by pressing against your chain to take up slack and reduce wear and vibration. Bushing-bore sprockets mate with bushings that can be swapped out for a different bore size, so there’s no need to replace your sprocket when working with multiple shaft diameters. Machinable-bore sprockets have an unfinished bore that can be machined for a custom fit.
Spike Chain Conveyor Chains, also known as spike-toothed chains or spike chains, have the following features and advantages:
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Efficient Material Handling: Spike Chain Conveyor Chains are specifically designed for heavy-duty material handling applications. They excel in conveying bulk materials such as coal, gravel, ores, and other CHINAMFG or heavy loads. The spike-like protrusions on the chain links provide effective grip and traction, ensuring reliable and efficient movement of materials.
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Enhanced Traction: The spike-like teeth or protrusions on the chain links offer superior traction and grip on the conveyed materials. This helps to prevent slippage, even in challenging or inclined conveyor applications, ensuring smooth and reliable material transfer.
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Durability and Wear Resistance: Spike Chain Conveyor Chains are constructed with high-quality materials and undergo specialized heat treatments or surface coatings to enhance their durability and wear resistance. They can withstand the harsh conditions of industrial environments, including CHINAMFG materials and high-temperature operations.
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Reliable Operation: These chains are engineered for reliable and continuous operation. The spike teeth engage with the sprockets securely, preventing chain derailment or disengagement. This ensures smooth and uninterrupted material flow along the conveyor system.
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Customizable Design: Spike Chain Conveyor Chains can be customized to meet specific application requirements. They are available in various pitches, widths, and tooth configurations to accommodate different material sizes, conveyor speeds, and load capacities. This versatility allows for optimal performance and efficiency in diverse material handling operations.
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Reduced Material Spillage: The spike teeth on the chain links help to minimize material spillage during conveying. They penetrate and grip the conveyed materials, reducing the chance of material slipping off the conveyor chain, which can improve overall operational efficiency and reduce waste.
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Easy Maintenance: Spike Chain Conveyor Chains are designed for easy maintenance. They can be disassembled and reassembled with relative ease, simplifying inspection, lubrication, and replacement of worn or damaged components. This helps to minimize downtime and ensures the continued smooth operation of the conveyor system.
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Cost-Effectiveness: Spike Chain Conveyor Chains offer a cost-effective solution for heavy-duty material handling applications. Their durability, wear resistance, and reliability contribute to longer service life, reducing the need for frequent chain replacements and minimizing maintenance costs.
In summary, Spike Chain Conveyor Chains provide efficient material handling, enhanced traction, durability, reliable operation, customizable design, reduced material spillage, easy maintenance, and cost-effectiveness. These features make them well-suited for conveying heavy and CHINAMFG materials in industries such as mining, construction, aggregate processing, and bulk material handling.
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| Usage: | Transmission Chain |
|---|---|
| Material: | Iron |
| Surface Treatment: | Polishing |
| Feature: | – |
| Chain Size: | – |
| Structure: | – |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
What are the considerations for selecting a corrosion-resistant conveyor chain?
When selecting a corrosion-resistant conveyor chain, several factors need to be considered to ensure the chain’s longevity and performance in corrosive environments. Here are some key considerations:
1. Material Selection: Choose a chain material that is inherently resistant to corrosion. Stainless steel, such as AISI 304 or AISI 316, is a common choice due to its excellent corrosion resistance properties. Other materials like plastic chains or special alloys can also be considered based on the specific application requirements.
2. Coatings and Surface Treatments: In some cases, additional protective coatings or surface treatments can be applied to enhance the chain’s corrosion resistance. These coatings, such as zinc plating, galvanizing, or epoxy coatings, create a barrier between the chain material and corrosive substances, preventing direct contact and reducing the risk of corrosion.
3. Environmental Compatibility: Consider the specific corrosive agents present in the environment where the conveyor chain will be used. Different corrosive substances, such as acids, alkalis, or saltwater, require specific resistance properties. Ensure that the selected chain material and coatings are compatible with the corrosive agents present in the operating environment.
4. Maintenance and Lubrication: Proper maintenance and lubrication play a crucial role in preventing corrosion and extending the life of a conveyor chain. Regular cleaning, inspection, and application of appropriate lubricants can help remove corrosive contaminants and protect the chain surface from degradation.
5. Testing and Certification: Consider chains that have undergone testing and certification for corrosion resistance in relevant industry standards. Look for certifications such as ISO 9227 (salt spray test) or ASTM B117 (corrosion resistance test) to ensure the chain’s performance in corrosive environments.
By carefully considering these factors and consulting with conveyor chain manufacturers or corrosion-resistant experts, you can select a chain that is well-suited for your specific corrosive environment, minimizing the risk of corrosion-related issues and ensuring optimal performance and longevity.
How do you calculate the power requirements for a conveyor chain?
Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:
1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.
2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).
3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).
4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.
5. Determine the required power: Use the following formula to calculate the power requirements:
Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)
Where:
– Capacity is the weight per unit of time (from step 3)
– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors
– 33,000 is a conversion factor to convert the units to horsepower
– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)
6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.
It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.
How do you optimize the efficiency of a conveyor chain system?
To optimize the efficiency of a conveyor chain system, several factors should be considered and implemented:
1. System Design: Ensure that the conveyor system is properly designed to minimize energy losses, reduce friction, and optimize material flow. Consider factors such as conveyor length, incline/decline angles, and the number and placement of drive units to achieve efficient operation.
2. Chain Selection: Select the appropriate conveyor chain based on the specific application requirements, such as load capacity, speed, and environmental conditions. Consider factors like chain material, pitch, and strength to ensure optimal performance and longevity.
3. Lubrication: Proper lubrication of the conveyor chain is essential for reducing friction, wear, and power consumption. Choose the right lubricant for the application and regularly maintain the lubrication levels to ensure smooth chain operation.
4. Tensioning and Alignment: Regularly inspect and adjust the tension and alignment of the conveyor chain to prevent excessive slack or tightness. Proper tensioning and alignment help to minimize chain wear, reduce energy losses, and ensure consistent performance.
5. Preventive Maintenance: Implement a regular maintenance program to identify and address potential issues before they escalate. This includes cleaning the chain, inspecting sprockets and guides, replacing worn components, and checking for proper tension and alignment. A well-maintained system reduces downtime and extends the life of the chain.
6. System Monitoring: Utilize monitoring tools such as sensors, cameras, or automated systems to track the performance of the conveyor chain system. Monitoring can provide valuable data on chain tension, alignment, speed, and power consumption, allowing for timely adjustments and optimization.
7. Training and Operator Awareness: Train operators on best practices for operating and maintaining the conveyor chain system. Promote awareness of energy efficiency, proper handling, and safety protocols to ensure optimal system performance.
By considering these factors and implementing appropriate measures, the efficiency of a conveyor chain system can be optimized, leading to improved productivity, reduced energy consumption, and longer chain life.
editor by CX 2024-04-12